Automatic Vibratory Bowl Feeder Plastic Components Nut Vibrating Bowl Feeder

Automatic Vibratory Bowl Feeder Plastic Components Nut Vibrating Bowl Feeder​

1 . Descriptions:

Manufacturers are adopting new technologies and integrating them into their production lines to meet the increasing demand. Vibratory bowl feeders are essential for maintaining fast, simple, and cost-effective production processes. These devices automate the production line by filling containers with various ingredients, including screws, nuts and bolts, or food items.

In the industrial industry, many processes require continuous feeding, where consistent and synchronized machine connections are necessary to maximize efficiency. Feeding part systems serve the following functions:

Positioning Unit: Bowl feeders act as a positioning unit, providing a cost-effective and optimal solution. They eliminate the possibility of human errors and reduce production downtime. The bowls receive bulk parts that need to be oriented and transferred in a specific manner and at the desired rate requested by the customer.

Fundamentally, a vibratory feeder bowl consists of a bowl-shaped container with spiral tracks positioned inside. In the initial stage of the process, parts are loaded into the bowl from a bulk container and shaken by vibration sequences to move them up through the tracks. As the components move forward along the tracks on the inside of the bowl, they gradually align themselves. Any pieces that are not perfectly oriented will drop from the tracks and land back in the bowl.

By using vibratory bowl feeders, manufacturers can ensure efficient production, minimize errors, and enhance overall productivity. These devices play a crucial role in automating the production line and ensuring consistent and synchronized feeding of parts.

2 . Specifications:

3 . Constituent Parts:

Hoppers:

The hopper is an essential component of the parts feeding system, providing storage for the parts before they are transported to the feeder bowl. Its primary function is to maintain a steady flow of parts. To prevent overloading or shortages in the bowl, the hopper is equipped with a level control switch. This switch is responsible for automatically activating the hoppers based on received signals.

Bowl Feeder Diameter:

The diameter of the bowl feeder is a critical design factor that must be carefully considered. It should be customized to match the specific materials being conveyed. Ideally, the bowl diameter should be ten times the length of the parts that will be fed into the bowl track.

Having an accurate diameter is crucial for proper part orientation and achieving high feeding speeds. It is advisable to seek the assistance of experienced engineers and manufacturers during the selection and design process of the bowl feeder. If the bowl diameter is too large, the bowl will not operate effectively, and parts may bounce instead of being correctly positioned and fed. On the other hand, if the bowl diameter is too small, it can exceed the capacity of the drive unit.

Base/Drive Unit:

The base or drive unit serves as the powerhouse of the parts feeding system. It generates vibrations that shake and move the parts within the bowl. The selection of the drive unit depends on factors such as the materials, size, mass, and quantity of parts in the bowl. Electromagnetic energy is typically utilized to produce vibrations within a frequency range of 60 to 120 Hz.

Linear Feeder:

Linear feeders have a crucial role in presenting parts to operators or other automated systems. They facilitate the movement of parts along the bowl, allowing them to exit and proceed to the next stage of the assembly or production process. There are four common types of linear feeders: conveyor, vibratory, airveyor, and gravity feeders. The selection of the specific type depends on the application's requirements and advantages offered by each type.

Feeder Bowl Level Control:

Maintaining the correct number of parts in the feeder bowl is essential for its proper functioning. Excessive parts can collide and get damaged, while a low quantity of parts will slow down the production process. Sensors are employed to keep track of the number of components in the bowl. Additionally, the level control switch on the hopper plays a role in feeder bowl level control by automatically distributing the parts. When the feeder bowl becomes empty, the vibrations become more pronounced. However, the high amplitude in such a condition can limit the feed rates.

4 . More Pictures: